Goishicha is nearly exclusively produced in the Kōchi Prefecture. It is lauded for its health benefits, particularly for the digestive system, which has sparked renewed interest in its production, saving it from extinction. The raw tea leaves are sourced from the preserved environment of the Shikoku mountains. Historically, the Zairai (native) variety was commonly used, but today, the more widely adopted cultivar is Yabukita. The manufacturing process utilizes a unique mixed fermentation method known as "two-step fermentation." This technique requires significant skill and expertise in monitoring temperature and humidity, as various environmental factors can influence the fermentation outcomes and the final quality of the tea. The first, "aerobic fermentation," involves using aerobic molds that need oxygen to thrive. The second stage, "lactic acid fermentation," promotes the growth of anaerobic bacteria.
Before fermentation, the freshly harvested leaves, twigs, and branches are steamed for 2-3 hours to ensure uniform cooking. After steaming, the leaves are spread out on straw mats, and larger twigs are removed by hand. The prepared leaves are piled onto straw mats, forming a heap approximately 50-70 cm high, then covered with additional straw mats. This mixture undergoes aerobic fermentation for about 7-10 days. In the second fermentation stage, the leaves are transferred to large wooden barrels, which are pressed together and compacted under heavy stones to eliminate air. The barrels are hermetically sealed, allowing the leaves to ferment in an oxygen-free environment for 14-20 days. After fermentation, the compacted layers of tea leaves are removed from the barrels and cut into squares approximately 3-4 cm in size. These square-shaped leaves are neatly arranged on straw mats to dry in the sun, completing the production process. Goishicha is a tea with a rich heritage, and thanks to the passion and work of generations of producers, it is a privilege to still be able to taste it today.